FFLI6T0257K [KYOCERA AVX]

Medium Power Film Capacitors;
FFLI6T0257K
型号: FFLI6T0257K
厂家: KYOCERA AVX    KYOCERA AVX
描述:

Medium Power Film Capacitors

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Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
The FFLI series is specifically designed for DC filtering  
applications such as DC link.  
This high voltage range offers solutions for voltage from 1500V  
up to 3000V.  
The Controlled Self Healing Technology, essential to ensure a  
safe and reliable behaviour, is achieved using a wet solution with  
both polypropylene metallized film and oil (without free oil).  
Standard designs proposed in this catalogue are covering a wide  
range of voltage and capacitance values.  
In case of specific requirements about shape and performances,  
please feel free to contact your local AVX representative.  
PACKAGING MATERIAL  
Aluminium cylindrical case filled polyurethane resin.  
Self extinguishing polyurethane resin (V0 : in accordance with UL94 ; M2F1 : in accordance with NF F 16-101)  
Self extinguishing plastic cover (V0 : in accordance with UL94)  
RoHS components  
M6/10 Female connections or M8/20 Male connections  
STANDARDS  
IEC 61071 : Power electronic capacitors  
IEC 61881 : Railway applications, rolling stock equipment, capacitors for power electronics  
IEC 60068-2 : Environmental testing  
IEC 61373 : Shock and vibrations  
UL 94 : Fire requirements  
HOW TO ORDER  
FFLI  
6
R
0257  
K
--  
Series  
Voltage  
Code  
Capacitance Capacitance  
Terminal Code  
-- = Male threaded  
JE = Female threaded  
Dielectric  
6 = polypropylene  
EIA code  
Tolerance  
R = 1500V  
S = 1750V  
N = 2000V  
T = 2250V  
P = 2500V  
W = 2750V  
X = 3000V  
K = ± 10%  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
DEFINITIONS  
Cn (µF)  
Un (V)  
capacitance  
nominal value of the capacitance measured at amb = 25 10°C  
maximum operating peak voltage of either polarity (non-reversing type  
waveform), for which the capacitor has been designed for continuous  
operation  
rated DC voltage  
value of the maximum operating recurrent voltage for a given hot spot  
temperature and an expected lifetime  
Uw (V)  
working voltage  
Ur (V)  
ripple voltage  
peak-to-peak alternating component of the unidirectional voltage  
capacitor series self-inductance  
Ls (nH)  
Rs (mΩ)  
parasitic inductance  
series resistance  
capacitor series resistance due to galvanic circuit  
RMS current value for continuous operation under natural convection  
generating 30°C overheating  
Irms (A)  
RMS current  
temperature of the cooling air measured at the hottest position of the  
amb (°C)  
capacitor, under steady-state conditions, midway between two units  
NOTE If only one unit is involved, it is the temperature measured at a point approximately  
0,1 m away from the capacitor container and at two-thirds of the height from its base  
cooling air temperature  
highest temperature obtained inside the case of the capacitor in thermal  
equilibrium  
maximum repetitive integral of action that galvanic circuit is able to  
withstand  
hot spot temperature  
integral of action  
HS (°C)  
I²t (A²s)  
CHARACTERISTICS  
Capacitance range Cn  
58µF to 1100µF  
±10%  
Tolerance on Cn  
Rated DC voltage Un  
1500 to 3000V  
100,000h  
Lifetime at Un and 70°C hot-spot temperature and C / C < 2%  
Parasitic inductance Ls  
40 to 60nH  
Maximum RMS current Irms  
Test voltage between terminals @ 25°C  
Test voltage between terminals and Case @ 25°C  
Dielectric  
up to 92Arms  
1.5 x Un for 10s  
7kVrms @ 50Hz for 10s  
polypropylene  
Climatic Category  
40 / 85 / 56 (IEC 60068)  
-40°C / +85°C  
(according to the power dissipated)  
Working temperature  
Storage temperature  
Calorific value  
-40°C / +85°C  
40MJ / kg  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
LIFETIME EXPECTANCY VS HOT SPOT TEMPERATURE AND VOLTAGE  
HOW TO CHOOSE THE RIGHT CAPACITOR  
The capacitor lifetime depends on the working voltage and the hot spot temperature.  
Our caps are designed to meet 100000 hours lifetime at rated voltage and 70°C hot spot temperature. In  
accordance with operating conditions, please calculate the hot spot temperature and deduce from this calculation if  
the obtained lifetime can suit the application.  
1- From the tables, select a capacitor with  
required capacitance Cn and voltage Un.  
Calculate the maximum ripple voltage allowed for  
the selected cap : Urmax = 0.2Un  
If Ur > Urmax, select a capacitor with higher rated  
voltage  
Make sure Irms application < Irms table  
Copy out :  
serial resistance (Rs) : see table of values  
thermal resistance Rth  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
2- Hot spot temperature calculation  
Rth : thermal resistance between hot spot and ambient air  
Total losses are calculated as follow: Pt = Pj + Pd  
Joule losses : Pj = Rs x Irms  
²
Rth  
Dielectric losses : Pd = Q x tg0 with  
2
θHS  
θAMB  
Irms  
- Q(reactive power) =  
for a sinusoidal waveform  
C  
- tg0 = 2 x 10-4 (dielectric losses of polypropylene)  
Hot spot temperature will be:  
HS = amb + (Pj + Pd) x Rth  
HS absolute maximum is 85°C  
If temperature is higher than 85°C, come back to #1 and  
start again with another selection.  
3- Refer to the curve and deduce the lifetime vs Uw / Un ratio  
LIFETIME EXPECTANCY VS HOT SPOT TEMPERATURE AND VOLTAGE  
eg:  
rated voltage 2000V  
working voltage 2200V  
= 1.1 lifetime 80 000hours @ 60°C hot spot temperature  
Please, find a calculation form at the end of the catalogue  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
MTBF CALCULATION  
The failure rate B depends on hot spot temperature HS and charge ratio .  
= Uw / Un  
30   
273  
358  
HS  
3.2  
B 3102.75 e  
109 in failures/hour  
1  
GENERAL FAILURE RATE  
= B x Q x B x E failures/hour  
Q, B and E see following tables  
Qualification  
factor Q  
Qualification  
Product qualified on IEC61071 and  
internal qualification  
1
Product qualified on IEC61071  
Product answering on another norm  
Product without qualification  
2
5
15  
Environment  
Environment  
factor E  
On ground (good conditions)  
On ground (fixed materials)  
On ground (on board)  
On ship  
1
2
4
9
On plane  
15  
Environment  
Environment  
factor B  
Favorable  
1
Unfavourable  
5
MEAN TIME BETWEEN FAILURE (MTBF)  
MTBF = 1 / hours  
SURVIVAL FUNCTION  
N = N0 x exp(-t)  
N is the number of pieces still working after t hours.  
N0 is the number of pieces at the origin (t = 0)  
FAILURE MODE  
Main failure mode due to AVX’s Controlled Self-Healing Technology is only losses of capacitance.  
Thanks to Controlled Self-Healing solution to interrupt self-healing process in order to prevent avalanche effect  
due to polypropylene molecular cracking producing gas and potential explosion in confined box for none  
Controlled Self-Healing capacitors.  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
DIMENSIONS  
FEMALE TERMINALS  
MALE TERMINALS  
D (mm)  
A (mm)  
Dt (mm)  
Hc (mm) 30  
85  
32  
12  
100 116  
Max Torque (Nm)  
50  
15  
40  
50  
15  
40  
M6  
M8  
M12  
4.5  
8.5  
15  
Distance terminal to terminal (mm)  
Distance terminal to case (mm)  
D (mm)  
85  
100  
creepage  
clearance  
creepage  
clearance  
40  
55  
55  
19  
34  
34  
52  
59  
67  
50  
57  
65  
116  
MECHANICAL MOUNTING  
Capacitors enclosure presents a M12 x 16 bolt in order to fix the capacitor. Over height (H) more than 1.5 x D  
(diameter of tube), we recommend to clamp (constraint < 35daN), just below the plastic cover, the capacitor in  
order to limit oscillations in case of potential Shock&Vibration stress.  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
Table of values  
Typical  
weight  
(kg)  
Capacitance  
(µF)  
D
H
Irms  
(A)  
I²t  
Typical Typical  
Rth  
Part Number  
(mm) (mm)  
(A²s) Ls (nH) Rs (mΩ) (°C/W)  
Un = 1500Vdc  
FFLI6R0257K**  
FFLI6R0317K**  
FFLI6R0377K**  
FFLI6R0457K**  
FFLI6R0517K**  
FFLI6R0627K**  
FFLI6R0707K**  
FFLI6R0907K**  
FFLI6R1107K**  
250  
310  
370  
450  
510  
620  
700  
900  
1100  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
51  
49  
62  
59  
74  
70  
92  
90  
89  
11  
50  
60  
50  
60  
50  
60  
40  
50  
60  
3.2  
3.8  
2.3  
2.7  
1.8  
2.1  
1.1  
1.3  
1.5  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
85  
11  
24  
100  
100  
116  
116  
116  
116  
116  
24  
45  
45  
140  
140  
140  
Un = 1750Vdc  
FFLI6S1856K**  
FFLI6S2256K**  
FFLI6S0277K**  
FFLI6S0337K**  
FFLI6S0377K**  
FFLI6S0457K**  
FFLI6S0527K**  
FFLI6S0677K**  
FFLI6S0827K**  
185  
225  
270  
330  
370  
450  
520  
670  
820  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
48  
8
8
50  
60  
50  
60  
50  
60  
40  
50  
60  
3.7  
4.4  
2.6  
3.1  
2.0  
2.4  
1.2  
1.4  
1.7  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
85  
46  
100  
100  
116  
116  
116  
116  
116  
58  
56  
69  
65  
89  
86  
85  
18  
18  
33  
33  
108  
108  
108  
Un = 2000Vdc  
FFLI6N0147K**  
FFLI6N0177K**  
FFLI6N2056K**  
FFLI6N0257K**  
FFLI6N0287K**  
FFLI6N0357K**  
FFLI6N0407K**  
FFLI6N0517K**  
FFLI6N0627K**  
140  
170  
205  
250  
280  
350  
400  
510  
620  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
45  
6
6
50  
60  
50  
60  
50  
60  
40  
50  
60  
4.2  
5.0  
3.0  
3.5  
2.3  
2.6  
1.3  
1.5  
1.8  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
85  
43  
100  
100  
116  
116  
116  
116  
116  
55  
52  
65  
62  
85  
82  
81  
13  
13  
25  
25  
82  
82  
82  
Un = 2250Vdc  
FFLI6T0117K**  
FFLI6T1356K**  
FFLI6T0167K**  
FFLI6T0187K**  
FFLI6T0227K**  
FFLI6T0277K**  
FFLI6T0317K**  
FFLI6T0407K**  
FFLI6T0497K**  
110  
135  
160  
195  
220  
270  
310  
400  
490  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
43  
5
5
50  
60  
50  
60  
50  
60  
40  
50  
60  
4.7  
5.5  
3.3  
4.0  
2.5  
3.0  
1.4  
1.7  
2.0  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
85  
41  
100  
100  
116  
116  
116  
116  
116  
52  
49  
62  
59  
81  
79  
78  
10  
10  
20  
20  
64  
64  
64  
** Insert - - for male terminals or JE for female terminals  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
Table of values  
Capacitance  
(µF)  
D
H
Irms  
(A)  
I²t  
Typical Typical  
Rth  
Typical  
Part Number  
(mm) (mm)  
(A²s) Ls (nH) Rs (mΩ) (°C/W) weight (g)  
Un = 2500Vdc  
FFLI6P0856K**  
FFLI6P1056K**  
FFLI6P0127K**  
FFLI6P0157K**  
FFLI6P0177K**  
FFLI6P0217K**  
FFLI6P0237K**  
FFLI6P0307K**  
FFLI6P0387K**  
85  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
40  
39  
49  
47  
4
4
8
8
50  
60  
50  
60  
50  
60  
40  
50  
60  
5.2  
6.1  
3.8  
4.4  
2.8  
3.3  
1.6  
1.9  
2.2  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
105  
120  
150  
170  
210  
230  
300  
380  
85  
100  
100  
116  
116  
116  
116  
116  
59  
56  
77  
75  
75  
16  
16  
50  
50  
50  
Un = 2750Vdc  
FFLI6W0706K**  
FFLI6W0856K**  
FFLI6W0107K**  
FFLI6W1256K**  
FFLI6W0147K**  
FFLI6W0177K**  
FFLI6W0197K**  
FFLI6W0257K**  
FFLI6W0317K**  
70  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
39  
37  
47  
45  
56  
53  
74  
73  
72  
3.3  
50  
60  
50  
60  
50  
60  
40  
50  
60  
5.7  
6.8  
4.1  
4.8  
3.0  
3.6  
1.7  
2.0  
2.4  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
85  
85  
3.3  
7
100  
125  
140  
170  
190  
250  
310  
100  
100  
116  
116  
116  
116  
116  
7
13  
13  
42  
42  
42  
Un = 3000Vdc  
FFLI6X0586K**  
FFLI6X0706K**  
FFLI6X0856K**  
FFLI6X1056K**  
FFLI6X1156K**  
FFLI6X1456K**  
FFLI6X0167K**  
FFLI6X0217K**  
FFLI6X0267K**  
58  
70  
85  
155  
180  
155  
180  
155  
180  
240  
290  
340  
37  
35  
45  
43  
54  
51  
72  
70  
69  
2.7  
50  
60  
50  
60  
50  
60  
40  
50  
60  
6.3  
7.6  
4.4  
5.2  
3.3  
3.9  
1.8  
2.1  
2.5  
3.6  
3.3  
3.3  
3.1  
3.1  
2.9  
3.2  
2.9  
2.5  
1100  
1300  
1500  
1800  
2000  
2400  
3200  
3900  
4500  
85  
2.7  
6
85  
100  
100  
116  
116  
116  
116  
116  
105  
115  
145  
160  
210  
260  
6
11  
11  
35  
35  
35  
** Insert - - for male terminals or JE for female terminals  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
CALCULATION FORM  
Specification  
Your choice  
Capacitance  
C (µF)  
PN  
Working voltage  
RMS current  
Frequency  
Uw (V)  
Capacitance  
C (µF)  
Un (V)  
Irms (Arms)  
f (Hz)  
Rated voltage  
Serial resistance  
Rs (m)  
Thermal resistance between  
hot spot and ambient air  
Ur (V)  
Rth (°C/W)  
Ripple voltage  
Ambient temperature  
Lifetime @ Uw, Irms and amb  
Parasitic inductance  
amb (°C)  
hours  
L (nH)  
Calculations  
Maximum ripple voltage  
Urmax = 0.2 x Un  
Urmax  
=
V
The maximum ripple voltage of the selected capacitor must be in any case higher than the ripple voltage of your application  
Ratio Uw / Un  
Joule losses  
Dielectric losses  
= Uw / Un  
=  
Pj =  
Pd =  
Pj = Rs x Irms  
²
W
W
Pd = Q x tg0 = Q x 2.10-4  
Hot spot temperature  
The hot spot temperature must be in any case higher than 85°C  
HS = amb + (Pj + Pd) x Rth  
HS  
=
°C  
LIFETIME EXPECTANCY VS HOT SPOT TEMPERATURE AND VOLTAGE  
Expected lifetime at hot spot calculated at Uw  
Medium Power Film Capacitors  
FFLI 1500V to 3000Vdc (RoHS Compliant)  
This questionnaire lists the information we require to prepare an offer according to your exact requirements  

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